TY - JOUR AU - M Santhosha Kumari PY - 2026 DA - 2026/01/29 TI - Development of a Digital Twin-Based Intelligent Monitoring System for Industrial Machinery Using Edge Computing and Machine Learning in Industry 4.0 Environments JO - Global Journal of Engineering Innovations and Interdisciplinary Research VL - 6 IS - 2 AB - The rapid advancement of Industry 4.0 has accelerated the adoption of intelligent monitoring systems for industrial machinery, requiring efficient solutions for real-time data processing and predictive analytics. Traditional monitoring approaches are often limited by latency, lack of scalability, and insufficient analytical capabilities. This study proposes a Digital Twin-based intelligent monitoring framework that integrates IoT sensor data, edge computing, and machine learning techniques to enable real-time system analysis and fault detection. The Digital Twin continuously synchronizes with physical machinery, providing a dynamic virtual representation for monitoring and decision-making. Edge computing is employed to process data locally, significantly reducing latency and enhancing system responsiveness. A machine learning-based model is incorporated to analyze sensor data and detect anomalies, improving predictive accuracy. Experimental results demonstrate that the proposed system achieves high accuracy with reduced latency and improved anomaly detection performance, making it suitable for real-time industrial applications. The integration of Digital Twin technology with edge computing and machine learning provides a scalable and efficient solution for intelligent monitoring in smart manufacturing environments. SN - 3066-1226 UR - https://dx.doi.org/10.33425/3066-1226.1278 DO - 10.33425/3066-1226.1278