Electrical and Thermal Simulations of a Lithium- Ion Battery Cell: A Comparative Study of Commercial Software Platforms

Yiqun Liu

Commercial software tools have become essential for modeling and simulating lithium-ion batteries, offering researchers and engineers powerful platforms to analyze battery behavior under various operating conditions. Among the most widely used tools are MATLAB/Simulink, COMSOL Multiphysics, and ANSYS Fluent, each offering unique capabilities for electrical and thermal simulations. MATLAB/ Simulink is popular for its user-friendly environment and fast execution of simplified lumped-parameter models, while COMSOL Multiphysics and ANSYS Fluent enable detailed, physics-based simulations with higher spatial resolution. In this paper, the performance of MATLAB/Simulink, COMSOL Multiphysics, and ANSYS Fluent is compared by modeling and simulating a lithium-ion polymer battery cell designed for electric vehicle applications. All the parameters required for model development are obtained from experimental data. MATLAB/Simulink is used to simulate the effects of terminal current and ambient temperature on the battery’s discharge voltage and usable capacity. COMSOL Multiphysics and ANSYS Fluent are employed to simulate cell terminal voltage and temperature distribution profiles over the battery cell surface under various continuous charge and discharge conditions. Additionally, ANSYS Fluent is used to model the surface temperature distribution caused by an internal short-circuit resulting from foreign object penetration. The simulation results are validated using experimental data, showing good agreement for both electrical and thermal behavior under different loading and ambient conditions. The comparison highlights that MATLAB/Simulink is particularly well-suited for quick, zero-dimensional lumped simulations of battery electrical and thermal responses due to its simplicity and computational efficiency. In contrast, COMSOL Multiphysics and ANSYS Fluent involve more complex model setups but offer significant advantages for performing detailed three-dimensional simulations, capturing spatial distributions of current and temperature across the battery cell. These insights are valuable for selecting the appropriate simulation tool based on the complexity and goals of battery modeling applications.
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